ABB has been awarded two major contracts by Plug Power Inc. set to collectively produce 60 tpd of green hydrogen.

The first plant, Project Gateway, in Genesee County, New York, will be North America’s largest green hydrogen production facility, providing the northeastern US daily with 45 metric tpd of green liquid hydrogen, which contains as much energy as 126 tons of gasoline and equates to 14,000 tpy of CO_2.

ABB will provide the full electrical system encased in an ABB eHouse solution – a prefabricated, walk-in, modular outdoor substation hosting a range of electrical, automation and ancillary equipment that provides the site and process power. ABB’s prefabricated and pre-tested solution reduces both the costs and time needed for installation and commissioning.

ABB will also supply gas and air insulated switchgear, low voltage motor control centers, along with low voltage variable speed drives for auxiliary applications. Medium voltage VSDs will be applied to multiple motors in sync bypass mode. Used as compressor starters, these drives allow smooth process control, and reduce stress to equipment and utility loads by limiting inrush current and power demand during the process start. The plant will use Plug Power’s state-of-the-art PEM electrolyzers to split water into hydrogen and oxygen through an electrochemical process, using clean New York hydropower.

With a similar scope of work, Plug Power’s second plant, Peachtree, in Camden County, Georgia, will produce 15 tpd of liquid green hydrogen using 100% renewable energy, serving customers in the southeastern US.

The hydrogen produced will be used for logistics and transportation sectors, enabling users to replace fossil fuels in on-road applications such as heavy-duty freight vehicles and forklifts.